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Matter Lab 6-8 / Week 11 / Tuesday
2/6
Week 11 Β· From Nature to New Materials

Tuesday

Four journeys from nature
// Paper from wood, plastic from oil, glass from sand, steel from iron ore
⏱ about 20 min

Tuesday: Four Journeys From Nature

Raven pins four strips of paper to the Bench: Wood, Oil, Sand, Ore. "Each one is a starting line," she says.

Rocket slaps a paper towel under Wood. "Trees to chips to mush to sheets. I read ahead."

"Mush has a name," Raven says. "Pulp. What do you notice about how the fibers come apart?"

"Chemicals cook the glue away," Rocket says. "Or a grinder tears them apart. Two ways."

Nova hovers over the Sand strip. "This one needs a lot of heat," she hints. "More than any kitchen can make."

"Sixteen hundred degrees," Rocket reads. "Quartz melts and cools into glass. That is not a Bench job."

Raven laughs. "Nothing today is a Bench job. Today we read."

Wood to paper

You need fiber to make paper. Today the fiber comes mainly from two sources: wood and recycled paper.

Wood chips, from logs or sawmill leftovers, are separated into individual wood fibers. This process is called pulping, and pulp is a mix of cellulose fibers and water.

Chemical pulping is the most common kind in the United States. The chips are cooked under pressure with chemicals that dissolve the lignin, the glue that binds the fibers.

In mechanical pulping, chips are pressed against a grinder that tears the fibers apart. These fibers are shorter and make weaker paper, such as newsprint.

The watery pulp is pumped onto moving wire screens. Water drains out and the fibers interlock into a sheet. Rollers press out water and steam-heated drums dry it.

Oil and gas to plastic

The petrochemical industry uses petroleum as a raw material, called a feedstock, to make plastics and hundreds of other products. Natural gas is also used as a feedstock.

A plastic is mostly polymer. A polymer is a large molecule formed from many smaller molecules, called monomers, bonded in a repeating pattern.

Under the right conditions, molecules of ethene join end to end into the polymer polyethylene. Hundreds or thousands of monomers can link into one chain.

Different forms of polyethylene make plastic bottles, plastic bags and harder objects such as crates. Polypropylene is stiffer and goes into plastic utensils.

Not every polymer is synthetic. Rubber is a polymer made naturally by rubber trees.

Sand to glass, ore to steel

Silicon makes up nearly one fourth of the mass of the earth's crust, second only to oxygen. Quartz is the usual crystal form of silicon dioxide: hard, brittle, clear and colorless.

High-silica sands are the sands used in glassmaking. At 1600 degrees Celsius, quartz melts into a thick liquid. When it cools, it does not form crystals. It forms glass.

A glass is a solid without a regular repeating structure. Silica glass is highly transparent, and sudden temperature changes do not crack it easily.

Iron ore is rock made almost always of iron oxides. Heated together with a helper substance called a reductant, it yields metallic iron.

Steel is a combination of iron with a small amount of carbon. Almost all iron ore, about 98 percent, is used in steelmaking. Steel is shaped by casting, forging and rolling.

Wood chips
Pulping separates the fibers
Pulp flows onto wire screens
Water drains, fibers interlock
Rollers press and drums dry the sheet
FOLLOW THE JOURNEYS
  • Read the question.
  • Tap your answer.
What does lignin do inside wood?
A polymer is best described as what?
At about what temperature does quartz melt?
What is steel made of?
FROM TREE TO SHEET
  • ?Pulping separates the chips into cellulose fibers.
  • ?Logs and sawmill leftovers are cut into wood chips.
  • ?The watery pulp is pumped onto moving wire screens.
  • ?Rollers press the sheet and heated drums dry it.
  • ?Water drains out and the fibers interlock into a sheet.
WHY THIS EXERCISEPaper is the one journey you can almost picture at the Bench: fibers, water, a screen, drying.
StatementTrue or false?
Mechanical pulping makes longer, stronger fibers than chemical pulping.?
Petroleum is a raw material for making plastics.?
Rubber from rubber trees is a natural polymer.?
Glass has a regular repeating crystal structure.?
About 98 percent of iron ore goes into making steel.?
WHY THIS EXERCISEEach false statement is a common mix-up. Catching them means you read closely.
The small molecules that link together to form a polymer are called what? Type one word.
WHY THIS EXERCISEMonomer and polymer are the two words behind every plastic at the Bench.
ORE TO SPOON
  • Tap a card.
  • Then tap its spot.
1First
2Second
3Third
4Fourth
Try it
Tear a paper towel slowly and look at the torn edge in good light. The fuzz you see is cellulose fibers.
Now try to tear a piece of foil and a corner of a plastic bag the same way. Compare the edges in the Bench Log.
Draw the four journeys as four short comic strips: wood to paper, oil to plastic, sand to glass, ore to steel. Three panels each.

Four journeys traced. Tomorrow is Bench Lab: you will test the materials themselves and match each property to a job.

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